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Experience the best advantages of Vacuum Casting. With the advanced technology, our vacuum casting manufacturers ensure precise replication of complex designs and intricate details. From rapid prototyping to low-volume production, our process guarantees superior surface finish, dimensional accuracy, and excellent material properties. Embrace efficiency and cost-effectiveness with Vacuum Casting service, you will get high-quality & custom-made vacuum casting parts in the shortest time. Let’s discover the ultimate solutions for your manufacturing demands today.
Prototype and mold preparation: Make or obtain a prototype or mold that needs to be casted. This can be a prototype made by 3D printing, CNC machining or other methods.
Mold assembly: Install the model into the mold, making sure the model is in the correct position and orientation.
Apply mold release: Apply a mold release agent to the contact surface between the prototype and the mold to ensure that the mold and casting can be easily separated after casting.
Vacuum chamber preparation: Prepare the vacuum chamber, making sure it is clean, and install the vacuum system, including vacuum pumps and gas handling equipment.
Material preparation: They are usually resins that are heated and processed to the desired chemical composition and temperature requirements.
Vacuum casting: The prepared resin material is loaded into the induction melting furnace and heated to the appropriate casting temperature under vacuum conditions. Vacuum conditions help reduce gas inclusions and impurities.
Injecting resin: Once the resin reaches the appropriate liquid state, liquid resin is poured into the cavity of the model.
Cooling and solidification: The resin is allowed to cool and solidify within the mold, forming the desired vacuum mold casting.
Model and casting separation: Once the casting has completely cooled, remove the casting from the mold. Because of the use of a mold release agent, the casting can be separated from the mold relatively easily.
Remove remaining material: Trim and remove any remaining vacuum casting materials from the casting, such as flash or sprues.
Heat treatment (optional): Castings are heat treated as needed to improve material properties.
Testing and quality control: Inspection and quality control of castings, including dimensional measurements, X-ray or ultrasonic testing, to ensure they meet required specifications.
Secondary treatments: Carry out any necessary post-processing work such as surface preparation, cleaning and marking.
Packaging and delivery: Packaged castings can be delivered to the customer or used for further processing or assembly.
| Advantages | Descriptions |
| High Complexity | Vacuum casting services enable the realization of highly complex structures and geometric shapes, offering limitless possibilities for your designs. By eliminating the limitations of molds, it can accurately replicate intricate details, from curved and tilted surfaces to internal cavities, opening the door to innovation. |
| Excellent Material Selection | Vacuum Casting service provides a wide range of material options to meet the needs of different industries and applications. Whether you require flexible and durable elastomers or robust and rigid plastics, you can choose the appropriate materials based on specific project requirements, ensuring optimal performance and quality |
| Superior Surface Quality | Vacuum Casting delivers exceptional surface quality for your products. By using highly precise molds and a vacuum environment, it eliminates the risk of bubbles and defects, ensuring a smooth and uniform surface finish for your products, and achieving a perfect appearance and tactile experience. |
| Cost-Effective Innovation | Vacuum Casting offers opportunities for cost-effective innovation. Compared to traditional manufacturing methods, it reduces tooling and vacuum casting cost. You can engage in rapid iteration and vacuum casting prototyping with lower investment risks, accelerating product development cycles, and enhancing market competitiveness |
| Beyond Prototyping | Vacuum Casting is not limited to prototyping but is also applicable for small-batch production. You can consistently use the same process throughout the product development, quickly manufacturing high-quality end-use vacuum casting machine parts, and speeding up time-to-market while maintaining design consistency and quality. |
| Complex Component Fit | Vacuum Casting can accurately replicate complex components while maintaining their internal structural integrity. Whether it involves internal channels, cavities, or intricate assemblies, this technology ensures the accuracy and consistency of the components, meeting your highest requirements. |
| High-Temperature Tolerance | Vacuum Casting offers material options with high-temperature tolerance. For applications that require withstanding high-temperature environments, such as automotive engine parts or industrial equipment components, this technology provides heat-resistant and wear-resistant materials, ensuring long-term stability and reliability. |
| Rapid Design Validation | With vacuum pressure casting, you can quickly validate the feasibility and reliability of your designs. Using rapidly produced parts, you can conduct real-life testing and evaluation, proactively identify and address potential issues, ensure design accuracy and reliability, and reduce costs and risks associated with later modifications |
| Flexibility in Batch Production | Vacuum Casting demonstrates flexibility and adaptability in small-batch production. You can adjust production based on market demand and order quantities, without the need for large-scale investments and inventory, reducing risks and improving production efficiency. |
| Minimal Post-Processing | Vacuum Casting provides near-finished parts, reducing the need for extensive post-processing. Through process optimization and material selection, it offers high precision and aesthetically pleasing vacuum casting products, reducing processing time and costs while improving overall efficiency. |
ISO International Quality Management System
Equipped with ISO 9001 certificate, we are able to support your OEM/ODM production.
Quality Control
We will check color, appearnce and tolerance by qulity control at every step during manufacturing process.
Low & High Volume Manufacturing
Besides high-volume production, we can also provide good solutions for your low-volume production (MOQ》1) with prototyping process.
Competitive Price
Our continuous investments in equipment and QC systems help us to get higher efficiency and quality which decrease reject ratio and increase market competitiveness in delivery qualified parts on time.
Reliability and Stability
Our 24 hours | 3 shifts production systems help your parts get into markets quickly and steadily.
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