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Flourish Legend is your reliable partner for stamping services. With years of experience and excellent technical capabilities, we provide efficient customized solutions in the field of stamping. With advanced stamping equipment and processes, we can quickly and accurately cut, bend, punch, and form metal sheets such as steel, aluminum, stainless steel, copper, galvanized steel, and alloy steel to achieve the desired shapes and dimensions.
We prioritize quality control and implement strict inspection procedures and utilize advanced measurement equipment to ensure the precision and reliability of each product. Whether you are in the electronics, medical, automotive, machinery manufacturing, or other industries, we are committed to meeting your needs with high-quality service and competitive prices. We aim to establish long-term cooperative relationships with you.
Commonly used materials for metal stamping include cold-rolled steel sheets, stainless steel sheets, aluminum alloy sheets, copper sheets, galvanized sheets, hard alloy sheets, titanium alloy sheets, and nickel alloy sheets with their own characteristics, and are widely used in automotive, electronics, aviation and other fields. to meet the performance requirements of different components.
How to Select the Appropriate Material Type for Stamping?
Choosing the appropriate material type is a crucial step in the stamping process. Here are the general steps for selecting the right material type:
1. Determine Part Requirements: Understand the design requirements and functionality of the part, including dimensions, shape, strength, hardness, corrosion resistance, etc.
2. Identify Processing Environment and Application Conditions: Consider the environment and application conditions in which the part will be used, such as temperature, humidity, chemical media, etc.
3. Analyze Process Requirements: Consider the processing requirements during stamping, such as stability, plasticity, surface quality, etc.
4. Narrow Down the Material Selection Range: Based on part requirements and process considerations, identify potential material options and narrow down the selection to a few candidates.
5. Compare Material Properties: Conduct a detailed analysis of the candidate materials' properties, including strength, hardness, corrosion resistance, processability, etc.
6. Material Testing and Validation: Perform material testing and sample fabrication for the final few candidate materials, and validate their performance to determine the most suitable material type.
When selecting the appropriate material type, it is necessary to consider the functional requirements of the part, process requirements, processability, and cost-effectiveness. The material choice directly impacts the quality, performance, and cost of the final product. Therefore, thorough analysis and testing are required to ensure the selection of the optimal material type.
The stamping process is characterized by its efficiency, precision, and good repeatability, making it widely applied in various industries such as automotive manufacturing, electronic devices, and home appliances. It enables the production of large quantities of parts and facilitates the manufacture of complex shapes.
Design
Part Design: Create drawings and specifications for the parts to be manufactured based on product requirements.
Material Selection: Choose appropriate stamping materials based on part requirements and performance needs.
Die Design: Design and manufacture stamping dies that match the shape of the parts.
Preparation
Material Cutting: Cut the stamping material into suitable sizes and shapes to meet the requirements of the stamping process.
Material Cleaning: Ensure the material surfaces are clean for further processing.
Operations
Feeding: Load the cut material into the feeding apparatus of the stamping machine.
Blanking: Use blanking dies to cut the material into the desired shape and size.
Bending: Use bending dies to bend the material into the desired shape.
Forming: Apply pressure and the shape of the dies to induce plastic deformation in the material within the stamping dies, obtaining the desired shape.
Punching: Create holes or apertures on the material using punching dies.
Stretching: Use stretching dies to elongate the material into larger shapes.
Folding: Use folding dies to bend the material to the desired angles and shapes.
Processing
Deburring and Cleaning: Remove burrs and residues generated during the stamping process and clean the surfaces of the parts.
Surface Treatment: Perform surface treatments such as coating, painting, or plating on the parts as needed.
Assembly: Assemble the stamped parts with other components to form the final product.
During the stamping process, there are several precautions to consider to ensure process safety, efficiency, and part quality. Here are some common precautions:
1. Die Design and Manufacturing: Proper die design and manufacturing are crucial for successful stamping. Ensure precision, quality, and suitability of the die materials.
2. Material Selection: Choose the appropriate material type and specifications considering factors such as processability, mechanical properties, corrosion resistance, etc., to meet the part requirements.
3. Material Preparation: Ensure sufficient preparation of stamping materials and maintain their surface cleanliness to avoid poor forming and quality issues.
4. Machine Equipment and Process Parameter Setup: Properly set the parameters of the stamping machine, such as pressure, speed, stroke, etc., according to part requirements and material characteristics, to ensure a stable forming process.
5. Die Maintenance and Lubrication: Regularly inspect and maintain the dies, keeping them in good condition, and lubricate them appropriately to ensure their lifespan and performance.
6. Safety Operation: Follow safety procedures, wear necessary personal protective equipment, and ensure the safety of the operators.
7. Quality Control and Inspection: Establish a strict quality control system to monitor and inspect the stamping process, ensuring part quality meets the requirements.
8. Scrap Handling and Recycling: Properly handle scrap materials and leftover pieces, considering recycling options to minimize resource waste.
9. Process Optimization and Improvement: Continuously optimize the stamping process to improve production efficiency, part quality, and reduce costs and scrap rates.
The above are some common precautions, but actual considerations may vary depending on specific processes and part requirements. During the stamping process, closely monitor the details and issues at each stage and make timely adjustments and improvements to ensure optimal forming results and part quality.
Stamping is a widely applied metal processing technique in various industries. Here are some common application areas of stamping:
1. Automotive Industry: Stamping plays a vital role in automotive machining manufacturing. It is used to produce car body parts, doors, hoods, chassis components, providing structural support and desired shapes.
2. Electronics and Electrical Equipment: Stamping is widely used in the manufacturing of electronic and electrical equipment. It is employed to fabricate connectors, sockets, conductive strips, heat sinks, etc., offering electrical connections and heat dissipation capabilities.
3. Appliances and Kitchenware: Stamping is used in the production of home appliances and kitchenware products such as washing machine drums, refrigerator door shells, stove panels, providing structural strength and aesthetic appeal.
4. Construction and Engineering: Stamping is utilized in the construction and engineering fields to manufacture metal door and window frames, structural supports, roof components, offering structural stability and decorative effects.
5. Machinery Equipment: Stamping plays an important role in the manufacturing of various parts, fasteners, and transmission components, providing mechanical performance and reliability.
6. Medical Equipment: Stamping is applied in the manufacturing of custom medical equipment, including surgical instruments, monitor casings, medical bed frames, providing structural support and meeting hygiene requirements.
7. Aerospace: Stamping is used in the aerospace sector to manufacture structural components, cabin walls, wings, etc., meeting lightweight and high-strength requirements.
8. Communication and IT Equipment: Stamping finds wide applications in the manufacturing of communication and IT equipment, such as mobile phone casings, computer chassis, communication equipment components, providing both aesthetic and functional features.
These are just some common application areas of stamping. In reality, stamping is widely used across industries. It can meet the demands of high-volume production, complex shapes, and high precision, making it an important metal processing technology.
ISO International Quality Management System
Equipped with ISO 9001 certificate, we are able to support your OEM/ODM production.
Quality Control
We will check color, appearnce and tolerance by qulity control at every step during manufacturing process.
Low & High Volume Manufacturing
Besides high-volume production, we can also provide good solutions for your low-volume production (MOQ》1) with prototyping process.
Competitive Price
Our continuous investments in equipment and QC systems help us to get higher efficiency and quality which decrease reject ratio and increase market competitiveness in delivery qualified parts on time.
Reliability and Stability
Our 24 hours | 3 shifts production systems help your parts get into markets quickly and steadily.
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