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Raw Material Preparation: Firstly, prepare the required the CNC plastic material, usually in the form of granules or sheets. These materials should meet design and performance requirements to ensure the quality and performance of the housings.
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Advantages of plastic headlamp housings: Lightweight design, high temperature resistance, UV resistance, precise molding, aesthetically pleasing appearance, easy processing and installation, providing excellent waterproof and dustproof functions, ensuring efficient and reliable lighting protection for automobiles, while reducing vehicle load and enhancing fuel efficiency.
The manufacturing of plastic headlamp housings employs various common processes, including injection molding, prototyping, and spraying and painting. Injection molding is the most widely used and efficient method, where melted plastic is injected into molds to achieve shaping. Vacuum forming is suitable for complex-shaped headlamp housings, with heated plastic sheets adhered to mold surfaces. Lastly, spraying and painting processes enhance the appearance and weather resistance of the housings.
Raw Material Preparation: Firstly, prepare the required the CNC plastic material, usually in the form of granules or sheets. These materials should meet design and performance requirements to ensure the quality and performance of the housings.
Molding Process: Select a suitable molding process, such as injection molding, prototyping, or spraying and painting, according to the shape and requirements of the housings. Injection molding is the most commonly used and efficient method, where molten plastic is injected into molds to form the housings. Other processes are chosen based on complexity and specific needs.
Surface Treatment: After molding, the housings may require surface treatment, such as removing burrs or trimming excess parts, to ensure an aesthetically pleasing appearance and accuracy.
Inspection And Assembly: Finally, conduct quality inspection of the finished products to ensure they meet design and specification requirements. Subsequently, the housings are assembled with other components as needed to form complete plastic headlamp housings.
ISO International Quality Management System
Equipped with ISO 9001 certificate, we are able to support your OEM/ODM production.
Quality Control
We will check color, appearnce and tolerance by qulity control at every step during manufacturing process.
Low & High Volume Manufacturing
Besides high-volume production, we can also provide good solutions for your low-volume production (MOQ》1) with prototyping process.
Competitive Price
Our continuous investments in equipment and QC systems help us to get higher efficiency and quality which decrease reject ratio and increase market competitiveness in delivery qualified parts on time.
Reliability and Stability
Our 24 hours | 3 shifts production systems help your parts get into markets quickly and steadily.
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