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The advantages of custom industrial equipment gear products include high durability, reliability and precision, the ability to transmit high torque and achieve high efficiency output. Its high-quality materials and precision machining ensure stable operation and long life. The tight fit of the gears makes it effective in reducing noise and vibration, improving productivity and performance.
Common materials for custom industrial equipment gears include high-quality alloy steel, carbon steel, nylon, and stainless steel. Alloy steels are suitable for heavy duty and high load applications due to their high strength and wear resistance properties. Carbon steel performs well under moderate loads and speeds and costs less. Stainless steel has excellent corrosion resistance and is used in wet or corrosive environments to ensure long-term stable operation of the gears. Choosing the right material can balance cost and performance according to the requirements of specific application scenarios.
Design and specification confirmation: Before processing, ensure that the exact gear design and specification requirements are clarified. This includes parameters such as the modulus of the gear, the number of teeth, the pressure angle, the hardness of the gear, and the matching dimensions with other parts.
Material selection: According to the working environment and stress load, select the appropriate material for processing. High-quality alloy steel, carbon steel, or stainless steel are usually common choices.
Precision machining: Gear machining requires high-precision technology and equipment. Adopt advanced mechanical processing technology, such as gear grinding, gear hobbing, etc., to ensure that the geometric shape and size of the gear are accurate in place.
Quality inspection and testing: After the processing is completed, strict quality inspection and testing are carried out, including the hardness, strength, and tooth surface quality of the gears.
ISO International Quality Management System
Equipped with ISO 9001 certificate, we are able to support your OEM/ODM production.
Quality Control
We will check color, appearnce and tolerance by qulity control at every step during manufacturing process.
Low & High Volume Manufacturing
Besides high-volume production, we can also provide good solutions for your low-volume production (MOQ》1) with prototyping process.
Competitive Price
Our continuous investments in equipment and QC systems help us to get higher efficiency and quality which decrease reject ratio and increase market competitiveness in delivery qualified parts on time.
Reliability and Stability
Our 24 hours | 3 shifts production systems help your parts get into markets quickly and steadily.
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