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Flourish Legend is a CNC machined MC milling nylon shaped parts manufacturer. The casting nylon parts company has 14 years of machining experience, many successful cases, free MC nylon material samples, professional custom CNC machining of MC nylon special-shaped parts, 24 hours online quotation for you, welcome to consult with the map.
| Parameters | Descriptions |
| Material Characteristics | MC Nylon is a unique nylon material that is formed through monomer casting, offering excellent mechanical properties, wear resistance, and chemical corrosion resistance. Due to its unique cast nylon manufacturing process, special attention is required during the processing of MC Nylon. |
| Tool Selection | Choose appropriate tools for processing MC Nylon. MC Nylon material has high hardness and toughness, so commonly used tools include multi-flute carbide tools and coated tools to provide better cutting performance and tool life. |
| Cutting Parameters | Set appropriate cutting parameters. Due to the high hardness of monomer casting nylon, it is important to select the right cutting speed, feed rate, and cutting depth to avoid excessive heat and tool damage. |
| Cutting Coolant | Use suitable cutting coolants. During the processing of nylon cast material, cooling lubricants should be used to cool the cutting area, reducing temperature and minimizing friction, ensuring cutting quality and tool life. |
| Cutting Methods | Choose appropriate CNC plastic cutting methods. MC Nylon can undergo conventional machining processes such as milling, turning, and drilling, as well as advanced techniques like high-speed cutting or cutting grinding. |
| Surface Treatment | Perform surface treatment as needed. MC Nylon processing may result in rough surfaces, so polishing or grinding methods can be considered to improve surface quality. |
| Avoid Overheating | Control the temperature during the processing. Due to the high melting point of casting nylon parts, it is important to control the cutting temperature to avoid excessive heating, which can lead to material softening or deformation. |
| Please note that due to the unique properties and processing requirements of MC Nylon, it is recommended to consult Flourish Legend for more detailed and accurate processing advice. | |
The main difference between MC nylon and nylon is their performance characteristics. First, let’s understand the basic concepts of these two materials. Nylon is a synthetic polymer also known as polyamide. PA6 stands for nylon 6, which is made of caprolactam, while monomer casting nylon stands for nylon modified material, which is a material obtained by modifying ordinary machining nylon.
1. Material composition:
Nylon PA6 is polymerized from caprolactam monomer, so it has high crystallinity and strength. MC nylon material is based on PA6 and improves its performance by adding modifiers and fillers.
2. Physical properties:
Nylon PA6 has high strength and hardness, as well as certain toughness and wear resistance, making it a good choice for manufacturing casters. MC nylon is similar to PA6 in these basic properties, but through modification, it can obtain better wear resistance, corrosion resistance and impact resistance.
3. Processing technology:
Due to the higher crystallinity of nylon PA6, it requires higher temperatures and pressures during processing. In contrast, MC nylon has relatively lower processing temperatures and pressures due to modification, making it easier to shape and process.
4. Application areas:
Nylon PA6 is widely used in manufacturing various casters, such as furniture casters, trolley casters and industrial equipment casters. MC nylon(monomer casting nylon) is more suitable for some casters with higher performance requirements, such as heavy logistics equipment or casters used in harsh environments, because it has better wear resistance and corrosion resistance.
5. Cost factors:
Generally speaking, the cost of MC nylon will be slightly higher than that of nylon PA6. This is because MC nylon needs to add additional modifiers and fillers during the modification process, which increases the production cost.
Nylon PA6 casters
In fact, nylon PA6 and MC nylon are both high-quality materials, but they are suitable for different application scenarios. Simply put, nylon PA6 is economical and affordable; and if you have higher performance requirements, MC nylon is a more suitable option.
MC Nylon (Monomer Cast Nylon) is a high-performance engineering plastic with excellent mechanical properties and wear resistance, suitable for a wide range of applications. The following are some common application areas of MC Nylon:
Flourish Legend is a CNC machined MC milling nylon shaped parts manufacturer. The casting nylon parts company has 14 years of machining experience, many successful cases, free MC nylon material samples, professional custom CNC machining of MC nylon special-shaped parts, 24 hours online quotation for you, welcome to consult with the map.
When it comes to using CNC machining for MC Nylon, the following are its advantages:
CNC cast nylon machining provides a consistent manufacturing process. By pre-programming precise machining instructions, CNC machines can execute the same operations repeatedly, ensuring that each workpiece has consistent dimensions and shapes. This is crucial for MC nylon material applications that require high consistency, such as batch production or demanding identical parts.
CNC machining enables the production of highly intricate designs with MC Nylon. Utilizing computer-controlled precise movements, CNC machines can finely process complex shapes, geometries, and contours. This provides engineers with greater design freedom to achieve innovation and unique product designs.
CNC cast nylon manufacturing offers high-precision dimensional control. Through advanced computer control systems, CNC machines can accurately control the movements and positions of cutting tools, resulting in precise machining outcomes. This is particularly important for applications that require high dimensional accuracy to meet specification requirements.
CNC machining including 5 axis CNC machining enhances the production efficiency of MC Nylon. Once the machining program is written and uploaded to the machine, the nylon casting process can run continuously and automatically without human intervention. This saves time and labor costs, and the machining speed is relatively fast, enabling more efficient production.
ISO International Quality Management System
Equipped with ISO 9001 certificate, we are able to support your OEM/ODM production.
Quality Control
We will check color, appearnce and tolerance by qulity control at every step during manufacturing process.
Low & High Volume Manufacturing
Besides high-volume production, we can also provide good solutions for your low-volume production (MOQ》1) with prototyping process.
Competitive Price
Our continuous investments in equipment and QC systems help us to get higher efficiency and quality which decrease reject ratio and increase market competitiveness in delivery qualified parts on time.
Reliability and Stability
Our 24 hours | 3 shifts production systems help your parts get into markets quickly and steadily.
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