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CNC Machining ABS

CNC Machining ABS

Flourish Legen, one of the top China ABS precision machining factories, no matter the complexity or scale of your project, we are able to provide an automated machining process, major, comprehensive project management, leading assembly line, and logistics services. Our mission is to deliver high-quality, precision-engineered milling ABS plastic components that meet and exceed customer expectations, ensuring efficiency, reliability, and innovation in every product we create. ABS plastic machining materials are widely used in auto parts, electronic product casings, home appliances, toys, etc. Find out now how you and your business can take advantage of our ABS CNC machining services.

Custom CNC Machining ABS Parts

CNC ABS (acrylonitrile-butadiene-styrene copolymer) plastic is a commonly used engineering plastic with good impact resistance, wear resistance and rigidity, and is widely used in various fields. Here are some common products that are suitable for manufacture using CNC milling ABS plastic:




Advantages of Using CNC To Process ABS Machining Parts

Accuracy and Repeatability

Accuracy and Repeatability: CNC ABS machining provides a highly accurate machining process, enabling precise ABS cutting, milling, drilling and other operations on ABS materials. With pre-programmed instructions, the CNC machine can precisely control the movement and position of the tool, ensuring that the final part size and geometry are consistent with the design requirements. This precision and repeatability results in consistent quality and geometric characteristics for each machined part.

Complexity and Versatility

Complexity and Versatility: Machining ABS material shows good machinability in CNC machining, and can realize the machining of complex shapes and structures. The CNC machine tool has multi-axis control capability, which can move and rotate the tool in multiple directions at the same time, so as to realize multi-axis cutting and processing of ABS CNC materials. This makes it easier to manufacture complex parts while reducing process changeover and equipment occupancy time.

Automation And Production Efficiency

Automation And Production Efficiency: CNC ABS plasitc machining is an automated processing process, which can greatly improve production efficiency by controlling the operation of machine tools through CNC plastic supplier's pre-written programs. The operator only needs to set up the machine tool and monitor the machining process, and the CNC machine tool will automatically perform precise machining operations, reducing human error and operating time, and improving production efficiency.

Flexibility and Quick Adjustment

Flexibility and Quick Adjustment: CNC machining is characterized by high flexibility and can be quickly changed and adjusted according to requirements. By modifying the CNC program, it can quickly adapt to design changes or changes in production requirements, reducing production cycles and costs. This flexibility enables machining ABS plastic manufacturers to quickly respond to market demands and flexibly adjust production plans.



Basic Knowledge of ABS Plastic CNC Machining

ABS CNC materials are widely used but very important machined plastic parts. It is a kind of "tough, hard and rigid" material with easy-to-obtain raw materials, good comprehensive performance, low price and wide application. CNC ABS plastics are widely used in machinery, electrical, textile, automobile, aircraft, ship and other manufacturing industries and chemical industry.

PerformanceBasic performanceParameters
Material propertiesExterior coloryellow, black, transparent
Odorodorless
Deformation temperature93°C-119°C
HardnessRockwell 109.5 (ASTM D786)
Tension coefficient38MPa
Tensile strength2414MPa
Elastic elongation4% (D-791)
Flexibility coefficient62MPa
Flexibility2318 MPa
Flexible elongation152%
Impact performanceAi type impact 96.4J/m (D-257)
Material properties: ABS is a thermoplastic polymer structure material with high strength, good toughness and easy processing.General performanceThe relative density of CNC ABS is about 1.06, and the water absorption rate is low. CNC ABS has a good combination with other materials and is easy to surface printing, coating, and plating.
Mechanical propertiesMachining ABS has excellent mechanical properties, its impact strength is excellent, and can be used at extremely low temperatures: CNC ABS plastic has excellent wear resistance, good dimensional stability, and oil resistance, and can be used for bearings under medium load and speed.
Thermal propertiesThe heat distortion temperature of milling ABS is 93~118°C, and the product can be increased by about 10°C after annealing. CNC milling ABS plastic can still show a little toughness at -40°C and can be used in the temperature range of -40~101°C.
Electrical propertiesCNC machining ABS has good electrical insulation and is hardly affected by temperature, humidity and frequency, so it can be used in most environments.
Environmental performanceMilling ABS plastic is not affected by water, inorganic salts, alkalis and various acids, but it is soluble in ketones, aldehydes and chlorinated hydrocarbons, and it will cause stress cracking when it is corroded by glacial acetic acid and vegetable oil. The weather resistance of milling ABS plastic is poor, and it is easy to degrade under the action of ultraviolet light; after half a year outdoors, the impact strength drops by half.
Precautions for ABS CNC MachiningClear processing contentDetermine the processing content of the customized CNC machining center, determine the installation base surface, processing base surface, machining allowance, etc., and arrange the processing technology for the purpose of giving full play to the efficiency of the 5 axis CNC horizontal machining center.
Multiple clampingFor complex parts, due to various reasons such as thermal deformation during processing, internal stress after quenching, and deformation of parts after clamping, it is difficult to complete the entire process after one clamping. At this time, two or more clamping can be considered.
Arrange machining allowanceWhen arranging the processing program, the principle of gradually refining from coarse to fine should be followed. Arrange heavy cutting and rough machining first, remove the machining allowance on the blank, and then arrange the content with low machining accuracy requirements.
Large flow cooling methodAdopt large flow cooling method. In order to reduce the influence of a large amount of heat generated during the machining process on the machining accuracy and improve the durability of the tool, a large flow cooling method should be used.
Application Scenarios The largest application fields of ABS are automobiles, electronic appliances, and mechanical manufacturing fields.Automotive fieldCar dashboards, body panels, interior trim panels, steering wheels, sound insulation panels, door locks, bumpers, ventilation ducts, and many other components.
Electrical fieldWidely used in refrigerators, televisions, washing machines, air conditioners, computers, copiers and other electronic appliances.
Electronic productNotebook/desktop computers, copiers, printers, plotters, monitors. Electronic product casings, electric meter covers and housings, household switches, plugs and sockets, cable and wire conduits.
Communication deviceTelecommunications, mobile phone casings, accessories and smart cards (SIM cards)
Household appliancesWashing machine, hair dryer, inner and outer parts of microwave oven, etc.
Flourish Legend Machining CapabilitiesServe25-hour dedicated account manager free follow-up
Delivery speed5-10 days for general products, 15-31 days for mass products
Wall thickness0.76 mm
Tolerance±0.01 mm (approximately plus or minus 0.006 inches)
Maximum part size200X80X01 cm
PriceCustom products from $2


Characteristics of CNC ABS plastic

CharacteristicDescription
Material PropertiesABS plastic is known for its excellent impact resistance, toughness, and rigidity.
MachinabilityABS is easy to machine with CNC equipment, allowing for high precision and complex geometries.
Surface FinishThe material can achieve a smooth surface finish, which can be further enhanced with various surface treatments.
Thermal StabilityABS has good thermal stability, making it suitable for applications that require moderate heat resistance.
Chemical ResistanceCNC ABS offers moderate resistance to chemicals, including acids and alkalis, but is not suitable for prolonged exposure to solvents.
Cost-EffectivenessABS is relatively inexpensive compared to other engineering plastics, making it a cost-effective choice for many applications.
Electrical InsulationCNC milling ABS plastic provides good electrical insulation properties, making it suitable for electronic housings and components.
ColorabilityThe material can be easily colored, allowing for a wide range of aesthetic options.
Post-ProcessingMilling ABS can be easily post-processed with techniques such as painting, plating, and bonding.
Environmental ImpactABS is recyclable, which helps in reducing environmental impact, although it is not biodegradable.


Surface Treatments Choices at Flourish Legend - China ABS Precision Machining Supplier

1. Diverse surface treatment options

As a powerful China abs precision machining manufacturer, Flourish Legend offers a variety of surface treatment options, including painting, electroplating and laser engraving, etc.


2. High-quality surface treatment process

We use advanced surface treatment technology to ensure that each ABS precision machining product has a consistent high-quality appearance. Whether it is a smooth surface or a complex texture, Flourish Legend can achieve it accurately.


3. Customized service

Flourish Legend can provide customized China ABS precision machining surface treatment solutions according to the specific requirements of customers. Whether it is color, gloss or special effects, it can be flexibly adjusted.

Cost-saving Design Tips of CNC Machining ABS

If the demand for your ABS plastic machining product is relatively small, it is recommended to use CNC machining, followed by surface treatment and post-processing. In order to save processing materials, you can try to use standardized blanks through optimized design, use appropriate cutting tools, etc. Reduce material costs.

If the demand for your CNC ABS plastic product is relatively large, it is recommended to open a mold and perform production and processing through injection molding to save material costs.


Why Does Our ABS Precision Machining Stand Out?

1. Strict raw material inspection

We will conduct strict inspections on all raw materials entering the factory. By using high-precision testing equipment and standardized inspection processes, we ensure that each batch of machining ABS plastic meets the quality standards and guarantees the reliability of the products from the source.


2. Precision machining process monitoring

During the machining process, our factory will use advanced monitoring systems and quality management software to monitor each machining step in real time. Through regular process inspections and online measurements, any problems that may affect the quality of ABS precision machining products can be discovered and corrected in a timely manner to ensure that each component meets the design requirements.


3. Comprehensive finished product inspection

After our CNC machining ABS is completed, we will conduct comprehensive finished product inspections, including dimensional measurement, surface quality inspection, and functional testing. We use high-precision testing instruments and strict testing standards to ensure that each milling ABS plastic product shipped meets customer quality requirements and industry standards.

Flourish Legend - One-stop Manufacturing Solutions Expert
Prototyping, Mold Manufacturing, Injection Molding, CNC Machining, Sheet Metal Manufacturing, Stamping six business capabilities.

ISO International Quality Management System

Equipped with ISO 9001 certificate, we are able to support your OEM/ODM production.

Quality Control

We will check color, appearnce and tolerance by qulity control at every step during manufacturing process.

Low & High Volume Manufacturing

Besides high-volume production, we can also provide good solutions for your low-volume production (MOQ》1) with prototyping process.

Competitive Price

Our continuous investments in equipment and QC systems help us to get higher efficiency and quality which decrease reject ratio and increase market competitiveness in delivery qualified parts on time.

Reliability and Stability

Our 24 hours | 3 shifts production systems help your parts get into markets quickly and steadily.

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