Flourish Legen, one of the top China ABS precision machining factories, no matter the complexity or scale of your project, we are able to provide an automated machining process, major, comprehensive project management, leading assembly line, and logistics services. Our mission is to deliver high-quality, precision-engineered milling ABS plastic components that meet and exceed customer expectations, ensuring efficiency, reliability, and innovation in every product we create. ABS plastic machining materials are widely used in auto parts, electronic product casings, home appliances, toys, etc. Find out now how you and your business can take advantage of our ABS CNC machining services.
CNC ABS (acrylonitrile-butadiene-styrene copolymer) plastic is a commonly used engineering plastic with good impact resistance, wear resistance and rigidity, and is widely used in various fields. Here are some common products that are suitable for manufacture using CNC milling ABS plastic:
Accuracy and Repeatability: CNC ABS machining provides a highly accurate machining process, enabling precise ABS cutting, milling, drilling and other operations on ABS materials. With pre-programmed instructions, the CNC machine can precisely control the movement and position of the tool, ensuring that the final part size and geometry are consistent with the design requirements. This precision and repeatability results in consistent quality and geometric characteristics for each machined part.
Complexity and Versatility: Machining ABS material shows good machinability in CNC machining, and can realize the machining of complex shapes and structures. The CNC machine tool has multi-axis control capability, which can move and rotate the tool in multiple directions at the same time, so as to realize multi-axis cutting and processing of ABS CNC materials. This makes it easier to manufacture complex parts while reducing process changeover and equipment occupancy time.
Automation And Production Efficiency: CNC ABS plasitc machining is an automated processing process, which can greatly improve production efficiency by controlling the operation of machine tools through CNC plastic supplier's pre-written programs. The operator only needs to set up the machine tool and monitor the machining process, and the CNC machine tool will automatically perform precise machining operations, reducing human error and operating time, and improving production efficiency.
Flexibility and Quick Adjustment: CNC machining is characterized by high flexibility and can be quickly changed and adjusted according to requirements. By modifying the CNC program, it can quickly adapt to design changes or changes in production requirements, reducing production cycles and costs. This flexibility enables machining ABS plastic manufacturers to quickly respond to market demands and flexibly adjust production plans.
ABS CNC materials are widely used but very important machined plastic parts. It is a kind of "tough, hard and rigid" material with easy-to-obtain raw materials, good comprehensive performance, low price and wide application. CNC ABS plastics are widely used in machinery, electrical, textile, automobile, aircraft, ship and other manufacturing industries and chemical industry.
Performance | Basic performance | Parameters |
Material properties | Exterior color | yellow, black, transparent |
Odor | odorless | |
Deformation temperature | 93°C-119°C | |
Hardness | Rockwell 109.5 (ASTM D786) | |
Tension coefficient | 38MPa | |
Tensile strength | 2414MPa | |
Elastic elongation | 4% (D-791) | |
Flexibility coefficient | 62MPa | |
Flexibility | 2318 MPa | |
Flexible elongation | 152% | |
Impact performance | Ai type impact 96.4J/m (D-257) | |
Material properties: ABS is a thermoplastic polymer structure material with high strength, good toughness and easy processing. | General performance | The relative density of CNC ABS is about 1.06, and the water absorption rate is low. CNC ABS has a good combination with other materials and is easy to surface printing, coating, and plating. |
Mechanical properties | Machining ABS has excellent mechanical properties, its impact strength is excellent, and can be used at extremely low temperatures: CNC ABS plastic has excellent wear resistance, good dimensional stability, and oil resistance, and can be used for bearings under medium load and speed. | |
Thermal properties | The heat distortion temperature of milling ABS is 93~118°C, and the product can be increased by about 10°C after annealing. CNC milling ABS plastic can still show a little toughness at -40°C and can be used in the temperature range of -40~101°C. | |
Electrical properties | CNC machining ABS has good electrical insulation and is hardly affected by temperature, humidity and frequency, so it can be used in most environments. | |
Environmental performance | Milling ABS plastic is not affected by water, inorganic salts, alkalis and various acids, but it is soluble in ketones, aldehydes and chlorinated hydrocarbons, and it will cause stress cracking when it is corroded by glacial acetic acid and vegetable oil. The weather resistance of milling ABS plastic is poor, and it is easy to degrade under the action of ultraviolet light; after half a year outdoors, the impact strength drops by half. | |
Precautions for ABS CNC Machining | Clear processing content | Determine the processing content of the customized CNC machining center, determine the installation base surface, processing base surface, machining allowance, etc., and arrange the processing technology for the purpose of giving full play to the efficiency of the 5 axis CNC horizontal machining center. |
Multiple clamping | For complex parts, due to various reasons such as thermal deformation during processing, internal stress after quenching, and deformation of parts after clamping, it is difficult to complete the entire process after one clamping. At this time, two or more clamping can be considered. | |
Arrange machining allowance | When arranging the processing program, the principle of gradually refining from coarse to fine should be followed. Arrange heavy cutting and rough machining first, remove the machining allowance on the blank, and then arrange the content with low machining accuracy requirements. | |
Large flow cooling method | Adopt large flow cooling method. In order to reduce the influence of a large amount of heat generated during the machining process on the machining accuracy and improve the durability of the tool, a large flow cooling method should be used. | |
Application Scenarios The largest application fields of ABS are automobiles, electronic appliances, and mechanical manufacturing fields. | Automotive field | Car dashboards, body panels, interior trim panels, steering wheels, sound insulation panels, door locks, bumpers, ventilation ducts, and many other components. |
Electrical field | Widely used in refrigerators, televisions, washing machines, air conditioners, computers, copiers and other electronic appliances. | |
Electronic product | Notebook/desktop computers, copiers, printers, plotters, monitors. Electronic product casings, electric meter covers and housings, household switches, plugs and sockets, cable and wire conduits. | |
Communication device | Telecommunications, mobile phone casings, accessories and smart cards (SIM cards) | |
Household appliances | Washing machine, hair dryer, inner and outer parts of microwave oven, etc. | |
Flourish Legend Machining Capabilities | Serve | 25-hour dedicated account manager free follow-up |
Delivery speed | 5-10 days for general products, 15-31 days for mass products | |
Wall thickness | 0.76 mm | |
Tolerance | ±0.01 mm (approximately plus or minus 0.006 inches) | |
Maximum part size | 200X80X01 cm | |
Price | Custom products from $2 |
Characteristic | Description |
---|---|
Material Properties | ABS plastic is known for its excellent impact resistance, toughness, and rigidity. |
Machinability | ABS is easy to machine with CNC equipment, allowing for high precision and complex geometries. |
Surface Finish | The material can achieve a smooth surface finish, which can be further enhanced with various surface treatments. |
Thermal Stability | ABS has good thermal stability, making it suitable for applications that require moderate heat resistance. |
Chemical Resistance | CNC ABS offers moderate resistance to chemicals, including acids and alkalis, but is not suitable for prolonged exposure to solvents. |
Cost-Effectiveness | ABS is relatively inexpensive compared to other engineering plastics, making it a cost-effective choice for many applications. |
Electrical Insulation | CNC milling ABS plastic provides good electrical insulation properties, making it suitable for electronic housings and components. |
Colorability | The material can be easily colored, allowing for a wide range of aesthetic options. |
Post-Processing | Milling ABS can be easily post-processed with techniques such as painting, plating, and bonding. |
Environmental Impact | ABS is recyclable, which helps in reducing environmental impact, although it is not biodegradable. |
1. Diverse surface treatment options
As a powerful China abs precision machining manufacturer, Flourish Legend offers a variety of surface treatment options, including painting, electroplating and laser engraving, etc.
2. High-quality surface treatment process
We use advanced surface treatment technology to ensure that each ABS precision machining product has a consistent high-quality appearance. Whether it is a smooth surface or a complex texture, Flourish Legend can achieve it accurately.
3. Customized service
Flourish Legend can provide customized China ABS precision machining surface treatment solutions according to the specific requirements of customers. Whether it is color, gloss or special effects, it can be flexibly adjusted.
If the demand for your ABS plastic machining product is relatively small, it is recommended to use CNC machining, followed by surface treatment and post-processing. In order to save processing materials, you can try to use standardized blanks through optimized design, use appropriate cutting tools, etc. Reduce material costs.
If the demand for your CNC ABS plastic product is relatively large, it is recommended to open a mold and perform production and processing through injection molding to save material costs.
1. Strict raw material inspection
We will conduct strict inspections on all raw materials entering the factory. By using high-precision testing equipment and standardized inspection processes, we ensure that each batch of machining ABS plastic meets the quality standards and guarantees the reliability of the products from the source.
2. Precision machining process monitoring
During the machining process, our factory will use advanced monitoring systems and quality management software to monitor each machining step in real time. Through regular process inspections and online measurements, any problems that may affect the quality of ABS precision machining products can be discovered and corrected in a timely manner to ensure that each component meets the design requirements.
3. Comprehensive finished product inspection
After our CNC machining ABS is completed, we will conduct comprehensive finished product inspections, including dimensional measurement, surface quality inspection, and functional testing. We use high-precision testing instruments and strict testing standards to ensure that each milling ABS plastic product shipped meets customer quality requirements and industry standards.
ISO International Quality Management System
Equipped with ISO 9001 certificate, we are able to support your OEM/ODM production.
Quality Control
We will check color, appearnce and tolerance by qulity control at every step during manufacturing process.
Low & High Volume Manufacturing
Besides high-volume production, we can also provide good solutions for your low-volume production (MOQ》1) with prototyping process.
Competitive Price
Our continuous investments in equipment and QC systems help us to get higher efficiency and quality which decrease reject ratio and increase market competitiveness in delivery qualified parts on time.
Reliability and Stability
Our 24 hours | 3 shifts production systems help your parts get into markets quickly and steadily.